Acoustic Noise Barrier Roll Forming Line

BOSPORAS MACHINERY | AYIKA ANB-RF

Complete-turnkey production line for acoustic barrier panels with roll forming, punching and cutting systems.

Bosporas Machinery | AYIKA is a manufacturer of coil processing lines, roll forming lines and press feeding systems, delivering high-performance and customized industrial solutions worldwide.

This acoustic barrier panel production line is designed for the manufacturing of high-quality noise barrier panels used in highway, railway and infrastructure projects. The system provides a complete and integrated solution from coil feeding to finished panel output.

The line includes hydraulic coil car, hydraulic decoiler, straightener feeder with welding unit, hydraulic press, hole punching system, roll forming machine, cutting system and exit conveyors, ensuring continuous and efficient production.

Material Compatibility: CR & HR Steel, Galvanized Steel (HDG), Stainless Steel, and High-Grade Aluminum Alloys
Material Thickness (Steel): 0.50 mm – 3.00 mm
Material Thickness (Aluminum): Up to 4.00 mm
Maximum Coil Width: Up to 1250 mm (Compatible with international standard coil sizes)
Coil Weight Capacity: Up to 10 Tons (High-tonnage decoiler integration)
Production Speed: Variable up to 30 m/min (Optimized for high-volume manufacturing)
Profiling Precision: High-tolerance roll forming with advanced servo-motor technology

LINE COMPONENTS
Hydraulic coil loading car
Hydraulic decoiler
Straightener feeder with tail-to-tail welding system
Hydraulic press (20 Ton)
Hole stamping and notching system
Roll forming machine (22–28 stations options)
Hydraulic cutting system
Exit conveyor system

ENGINEERING FEATURES
CNC machined robust machine structure
High precision roll forming system
Servo controlled feeding system
Hardened rollers (58–60 HRC)
Modular and customizable design
Integrated automation system

ADVANTAGES
Complete turnkey production solution
High precision and repeatability
Continuous and stable production
Short lead time compared to European manufacturers
Custom design according to project requirements

APPLICATION AREAS
Highway noise barriers
Railway acoustic panels
Industrial sound insulation systems
Infrastructure projects

OPTIONAL CONFIGURATIONS
Different station quantities (22 / 26 / 28 stations)
Customized panel design and tooling
Automation and control upgrades
Integration with coil processing systems
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REFERENCE PROJECTS
Images included in this listing represent reference installations of similar acoustic barrier production lines successfully delivered and commissioned in recent years. These projects demonstrate our proven engineering capability and international project experience. Additional references can be shared upon request.